High Shear Emulsifier Yokoma WRL-90 1.5KW 220V Homogenizer 10-50L

Description

Product Overview

The Yokoma WRL-90 high shear emulsifier is engineered for demanding industrial and laboratory environments where precise emulsification and homogenization are essential. Powered by a 1.5 kW low‑noise motor, the unit operates on a single‑phase 220 V supply, delivering consistent torque across a wide speed range up to 2,900 rpm. The core mixing assembly is fabricated from 304 stainless steel, a material chosen for its corrosion resistance, hygienic surface finish, and long‑term durability. The rotor and impeller are precision‑balanced to minimize vibration, ensuring a quiet operation that is suitable for indoor facilities and clean‑room settings. With a handling capacity of 10‑50 L, the WRL-90 can process small pilot batches as well as larger production runs without sacrificing performance. The machine’s modular design includes interchangeable feed tubes, allowing operators to quickly adapt to different viscosities and particle sizes. All electrical components are housed in a sealed enclosure that meets international safety standards, providing protection against dust, moisture, and accidental contact.

Usage

Designed for versatility, the WRL-90 excels in a variety of sectors. In food manufacturing, it creates stable emulsions for sauces, dressings, dairy products, and beverage blends, ensuring uniform texture and flavor distribution. The equipment’s precise shear forces break down fat globules and protein aggregates, resulting in a smooth mouthfeel that meets strict quality standards. In the construction industry, the emulsifier mixes polymer dispersions, epoxy resins, and cementitious additives, delivering homogeneous mixtures that improve curing times and structural integrity. Paper manufacturers benefit from the machine’s ability to disperse pigments, fillers, and binders evenly, producing consistent sheet density and surface finish. The WRL-90 also supports research and development labs where experimental formulations require rapid iteration; its adjustable speed and capacity allow scientists to test a wide range of formulations, from low‑viscosity liquids to high‑solid suspensions. The unit’s easy‑to‑clean stainless‑steel construction simplifies sanitation procedures, reducing downtime between batches and complying with GMP guidelines.

Why Choose Us

Choosing the Yokoma WRL-90 means investing in a machine that combines engineering excellence with practical functionality. Yokoma’s reputation for quality is reflected in the rigorous testing each unit undergoes, including endurance cycles that simulate years of continuous operation. The stainless‑steel rotor and housing are subjected to quenching and passivation processes that enhance hardness and resistance to chemical attack, extending service life beyond typical industry benchmarks. Our after‑sales support includes a dedicated technical hotline, on‑site installation assistance, and a comprehensive warranty that covers parts and labor for two years. We also provide optional training programs that empower your staff to operate the emulsifier safely and efficiently, maximizing productivity while minimizing the risk of operator error. The WRL-90’s design incorporates user‑friendly controls, such as a digital speed selector and an intuitive emergency stop, ensuring that even operators with limited experience can achieve consistent results. By integrating this equipment into your workflow, you gain a competitive edge through reduced batch variability, lower energy consumption, and faster time‑to‑market for new products.

Key Features

• Robust 1.5 kW motor delivers high shear power for rapid emulsification.
• Stainless‑steel rotor and impeller provide corrosion resistance and easy cleaning.
• Low‑noise operation reduces workplace disturbance and complies with indoor safety standards.
• Wide 10‑50 L capacity accommodates both pilot‑scale experiments and larger production runs.
• Comprehensive after‑sales support and training ensure reliable long‑term performance.

FAQ

What types of materials can the WRL-90 process?

The WRL-90 is suitable for a broad range of liquids and semi‑solids, including food sauces, polymer dispersions, epoxy resins, cement slurries, pigment suspensions, and cosmetic creams. Its adjustable speed and robust construction allow it to handle low‑viscosity fluids as well as high‑solid content mixtures without excessive wear.

Is the unit compatible with standard laboratory safety equipment?

Yes. The emulsifier features a sealed motor housing, grounding provisions, and a safety interlock that prevents operation when the lid is open. It can be integrated with fume hoods, biosafety cabinets, and other containment systems commonly used in laboratory environments.

How do I clean and maintain the emulsifier?

Cleaning is straightforward thanks to the smooth stainless‑steel surfaces. After each batch, flush the mixing chamber with warm water and a mild detergent, then rinse thoroughly. For deeper cleaning, the rotor can be removed and soaked in a sanitizing solution. Regular inspection of the motor brushes and bearing lubrication will extend the unit’s service life.

Can the speed be adjusted for different applications?

Absolutely. The WRL-90 includes a digital speed controller that allows you to set the rotation speed anywhere between 500 rpm and 2,900 rpm. This flexibility lets you fine‑tune shear forces to match the rheology of the material you are processing, ensuring optimal emulsification without over‑shearing.

What warranty and support options are available?

Yokoma provides a two‑year limited warranty covering parts and labor, along with a 24/7 technical support line. Optional extended service contracts, on‑site maintenance visits, and operator training programs are also available to keep your equipment running at peak efficiency.